A06B-0075-***3#0100***;
A06B-0075-***3#0100***;
A06B-0075-***3#0100***

2.3.2输出驱动部分
因为输出部分控制的负载多为***负载,为此选用固态继电器进行功率放大。但在电路中未加设二极管保护和过压吸收电路;仅在发电机回路中加装了过压吸收保护电路。
2.3.3电源部分
系统需要用DC24V供电,而机车电源为DC110V。因此需要一个将DC110V转换为DC24V的专用开关电源。在改造过程中选用了由四方机车车辆厂设计制造的专用开关电源。该电源有较宽的输入范围(DC30V—DC135V),既能满足柴油机起动时蓄电池压降大的需要,又不至于电压失调时的过压冲击。
2.4 PLC控制系统的程序设计
该控制系统的程序设计由四方机车车辆厂设计院设计,程序大多根据原机车电气原理图的控制方式编写。在程序设计时取消了原电路中所有的中间继电器、时间继电器和大部分中间起联锁作用的接触器的辅助触点;同时还取消了原有的电气换档装置和机车***保护装置。这些装置的功能完全由程序控制来实现,使电路得到了简化且功能进一步增强。此外还增加了柴油机工作计时表,准确的记录了柴油机的工作时间;为检修人员确定柴油机的修程提供了参考依据。下面仅对系统改造中程序设计的几个关键环节进行阐述。
2.4.1柴油机无级调速控制
柴油机调速系统在此前已经进行了改造,由原来的电空阀——操作风缸控制改为步进电机无级调速。所以在这次改造中对于柴油机调速系统仍沿袭以往的程序设计;使PLC输出4个信号(调速1至调速4);这4个调速信号经放大后作为信号向电子调速控制箱提供输入信号。
2.4.2电气换档改造
电气换档系统设计了两种换档方法;一种为柴油机3把位以上换Ⅱ档,无须采集柴油机转速信号。另一种为分别采集机车速度信号和柴油机转速信号,对两信号进行比较;当达到设定值时机车换档。
DYNAPAR MT100S-00 FNFP MT100S00
ASEA BROWN BOVERI 5716075-P USPP 5716075P
TEXAS INSTRUMENTS PLC 505-7003 USPP 5057003
Panasonic Lenze ***MA40GBK4W1 501229/1 ***GA10B Servo Motor 3 Phase 220V 50Hz
ASEA BROWN BOVERI 1913JA002100000 USPP 1913JA002100000
KEPCO JQE25-20M USPP JQE2520M
(AG01) PANASONIC MQMZ022A1F AC SERVO MOTOR ABLE VRKF-15C-200-Z WORKING
TEXAS INSTRUMENTS 5TI-1034-2 USED SEQUENCER MODULE 5TI10342
ASEA BROWN BOVERI DSQC-211 NSPP DSQC211
ALLEN BRADLEY 2705-EM11J1 USPP 2705EM11J1
ALLEN BRADLEY 1772-M3 NSFP 1772M3
SEW EURODRIVE MDV60A0015-5A3-4-00 USPP MDV60A00155A3400
TEXAS INSTRUMENTS PLC 315-DC-DR USPP 315DCDR
ASEA BROWN BOVERI HIEE300025R0002 NSFP HIEE300025R0002
TEXAS INSTRUMENTS PLC 505-4308 NSFP 5054308
TEXAS INSTRUMENTS 520C-1102 SERIES 500 CONTROLLER
Panasonic AC Servo Driver MDDDT3530003 Free Ship
GOOD TEXAS INSTRUMENTS CIRCUIT BOARD 2497290 PWB2497289-0001
MITSUBISHI AJ72-R25 USPP AJ72R25
ANDOVER CONTROLS NET-MASTER USPP NETMASTER
INDRAMAT MAC090B-0-PD-1-B/110-A-0/I01000 USPP MAC090B0PD1B110C
ASEA BROWN BOVERI ACH501-010-4-00P2 USPP ACH501010400P2
PANASONIC MSDA403D1A AC SERVO DRIVE 4KW Free Ship
KRAUSS MAFFEI 5096969 USPP 5096969
TEXAS INSTRUMENTS PLC 505-7510 USPP 5057510
PANASONIC AC SERVO DRIVER MSD5A1E
TEXAS INSTRUMENTS PLC 505-2557 USPP 5052557
TEXAS INSTRUMENTS PLC 505-4916 USPP 5054916
FLUID POWER DIVISION PMC-10T USPP PMC10T
NIOBRARA R&D CORP EPE5-D USPP EPE5D
PANASONIC MSD041E SERVO MSD-041E .NEW
SIEMENS 6FX1-120-2CA00 USPP 6FX11202CA00
FISHER ROSEMOUNT 3051-CD3A02A1AE5S5 NSFP 3051CD3A02A1AE5S
Perceptron 917-3046 Digital Surface Minicam REV A
ALLEN BRADLEY 3300-CP5 USPP 3300CP5
ASEA BROWN BOVERI 57120001-DP USPP 57120001DP
ASEA BROWN BOVERI YB161102-BS USPP YB161102BS
POWEROHM RESISTORS PF19R16K4-NC NSPP PF19R16K4NC
ASEA BROWN BOVERI EH175C-1 NSFP EH175C1
TEXAS INSTRUMENTS 500 - 5047 - A Analog OUTPUT Module
PANASONIC MBDDT2210 AC SERVO + M***D042P1U AC SERVO MOTOR
ALLEN BRADLEY 634978-9004 USPP 6349789004
ASEA BROWN BOVERI PCU-03 USPP PCU03
PERCEPTRON 911-0010
Texas Instruments 500-5018
NACHI UM853-A USPP UM853A
SIMPLEXGRINNELL 2850-9004 NSPP 28509004
GENERAL ELECTRIC 9L10MAL334 USPP 9L10MAL334
TEXAS INSTRUMENTS PLC 2587695-8012 NSPP 25876958012
ASEA BROWN BOVERI 57340001-K/1 USPP 57340001K1
ASEA BROWN BOVERI 57310001-CX/5 USPP 57310001CX5
GENERAL ELECTRIC DS3800DOAA USPP DS3800DOAA
530T-1112 Texas Instruments TI PLC Processor 530T1112
ASEA BROWN BOVERI 5730030-DR USPP 5730030DR
Panasonic AC Servo Driver MSDA083A1A / 750W
TEXAS INSTRUMENTS PLC 505-4916 USPP 5054916
Texas Instruments 505-7354 MODULE NETWORK I/F 505 PEERLINK 2 LL, 5057354
Siemens TI 530C-1104 PLC Controller 530C-1104
ASEA BROWN BOVERI (ABB) DSDP 160
Texas Instruments 500-5031 32 pt LVDC output 5005031
Texas Instruments 500-5007
Panasonic AC SERVO MOTOR M***A082A1G Free Ship
(AA01) AC SERVO DRIVER PANASONIC MATSUSHITA MSD021P1EA01 WORKING
Panasonic AC Servo Driver MSD011A1XX w/ 60 day warranty
GETTYS N360-33809M USPP N36033809M
Panasonic M***A042A3C AC Servo Motor NIB
ASEA BROWN BOVERI YT204001-BP USPP YT204001BP
PANASONIC SERVO DRIVE MSD083A1XX NICE FAST SHIPPING
ALLEN BRADLEY 8600-2079P USPP 86002079P
(AB02) SPR200C-175-M PANASONIC SERVO DVIVER PANEL LOADER ROBOT-X USED WORKING
ASEA BROWN BOVERI AF260-20-22-72 NSFP AF260202272
DOLCH DV-10-VG-RT USPP DV10VGRT
ASEA BROWN BOVERI YT204001-JF USPP YT204001JF
Panasonic Servo Motor M***D012P1U M***DO12P1U NIB FreShip
ASEA BROWN BOVERI DPH-07551 NSFP DPH07551
GE FANUC IC650AEM000 USPP IC650AEM000
ASEA BROWN BOVERI ACS800-U1-0011-5 USPP ACS800U100115
ALLEN BRADLEY 810-A23A NSPP 810A23A
A06B-0075-***3#0100***;
A06B-0075-***3#0100***

2.3.2输出驱动部分
因为输出部分控制的负载多为***负载,为此选用固态继电器进行功率放大。但在电路中未加设二极管保护和过压吸收电路;仅在发电机回路中加装了过压吸收保护电路。
2.3.3电源部分
系统需要用DC24V供电,而机车电源为DC110V。因此需要一个将DC110V转换为DC24V的专用开关电源。在改造过程中选用了由四方机车车辆厂设计制造的专用开关电源。该电源有较宽的输入范围(DC30V—DC135V),既能满足柴油机起动时蓄电池压降大的需要,又不至于电压失调时的过压冲击。
2.4 PLC控制系统的程序设计
该控制系统的程序设计由四方机车车辆厂设计院设计,程序大多根据原机车电气原理图的控制方式编写。在程序设计时取消了原电路中所有的中间继电器、时间继电器和大部分中间起联锁作用的接触器的辅助触点;同时还取消了原有的电气换档装置和机车***保护装置。这些装置的功能完全由程序控制来实现,使电路得到了简化且功能进一步增强。此外还增加了柴油机工作计时表,准确的记录了柴油机的工作时间;为检修人员确定柴油机的修程提供了参考依据。下面仅对系统改造中程序设计的几个关键环节进行阐述。
2.4.1柴油机无级调速控制
柴油机调速系统在此前已经进行了改造,由原来的电空阀——操作风缸控制改为步进电机无级调速。所以在这次改造中对于柴油机调速系统仍沿袭以往的程序设计;使PLC输出4个信号(调速1至调速4);这4个调速信号经放大后作为信号向电子调速控制箱提供输入信号。
2.4.2电气换档改造
电气换档系统设计了两种换档方法;一种为柴油机3把位以上换Ⅱ档,无须采集柴油机转速信号。另一种为分别采集机车速度信号和柴油机转速信号,对两信号进行比较;当达到设定值时机车换档。
DYNAPAR MT100S-00 FNFP MT100S00
ASEA BROWN BOVERI 5716075-P USPP 5716075P
TEXAS INSTRUMENTS PLC 505-7003 USPP 5057003
Panasonic Lenze ***MA40GBK4W1 501229/1 ***GA10B Servo Motor 3 Phase 220V 50Hz
ASEA BROWN BOVERI 1913JA002100000 USPP 1913JA002100000
KEPCO JQE25-20M USPP JQE2520M
(AG01) PANASONIC MQMZ022A1F AC SERVO MOTOR ABLE VRKF-15C-200-Z WORKING
TEXAS INSTRUMENTS 5TI-1034-2 USED SEQUENCER MODULE 5TI10342
ASEA BROWN BOVERI DSQC-211 NSPP DSQC211
ALLEN BRADLEY 2705-EM11J1 USPP 2705EM11J1
ALLEN BRADLEY 1772-M3 NSFP 1772M3
SEW EURODRIVE MDV60A0015-5A3-4-00 USPP MDV60A00155A3400
TEXAS INSTRUMENTS PLC 315-DC-DR USPP 315DCDR
ASEA BROWN BOVERI HIEE300025R0002 NSFP HIEE300025R0002
TEXAS INSTRUMENTS PLC 505-4308 NSFP 5054308
TEXAS INSTRUMENTS 520C-1102 SERIES 500 CONTROLLER
Panasonic AC Servo Driver MDDDT3530003 Free Ship
GOOD TEXAS INSTRUMENTS CIRCUIT BOARD 2497290 PWB2497289-0001
MITSUBISHI AJ72-R25 USPP AJ72R25
ANDOVER CONTROLS NET-MASTER USPP NETMASTER
INDRAMAT MAC090B-0-PD-1-B/110-A-0/I01000 USPP MAC090B0PD1B110C
ASEA BROWN BOVERI ACH501-010-4-00P2 USPP ACH501010400P2
PANASONIC MSDA403D1A AC SERVO DRIVE 4KW Free Ship
KRAUSS MAFFEI 5096969 USPP 5096969
TEXAS INSTRUMENTS PLC 505-7510 USPP 5057510
PANASONIC AC SERVO DRIVER MSD5A1E
TEXAS INSTRUMENTS PLC 505-2557 USPP 5052557
TEXAS INSTRUMENTS PLC 505-4916 USPP 5054916
FLUID POWER DIVISION PMC-10T USPP PMC10T
NIOBRARA R&D CORP EPE5-D USPP EPE5D
PANASONIC MSD041E SERVO MSD-041E .NEW
SIEMENS 6FX1-120-2CA00 USPP 6FX11202CA00
FISHER ROSEMOUNT 3051-CD3A02A1AE5S5 NSFP 3051CD3A02A1AE5S
Perceptron 917-3046 Digital Surface Minicam REV A
ALLEN BRADLEY 3300-CP5 USPP 3300CP5
ASEA BROWN BOVERI 57120001-DP USPP 57120001DP
ASEA BROWN BOVERI YB161102-BS USPP YB161102BS
POWEROHM RESISTORS PF19R16K4-NC NSPP PF19R16K4NC
ASEA BROWN BOVERI EH175C-1 NSFP EH175C1
TEXAS INSTRUMENTS 500 - 5047 - A Analog OUTPUT Module
PANASONIC MBDDT2210 AC SERVO + M***D042P1U AC SERVO MOTOR
ALLEN BRADLEY 634978-9004 USPP 6349789004
ASEA BROWN BOVERI PCU-03 USPP PCU03
PERCEPTRON 911-0010
Texas Instruments 500-5018
NACHI UM853-A USPP UM853A
SIMPLEXGRINNELL 2850-9004 NSPP 28509004
GENERAL ELECTRIC 9L10MAL334 USPP 9L10MAL334
TEXAS INSTRUMENTS PLC 2587695-8012 NSPP 25876958012
ASEA BROWN BOVERI 57340001-K/1 USPP 57340001K1
ASEA BROWN BOVERI 57310001-CX/5 USPP 57310001CX5
GENERAL ELECTRIC DS3800DOAA USPP DS3800DOAA
530T-1112 Texas Instruments TI PLC Processor 530T1112
ASEA BROWN BOVERI 5730030-DR USPP 5730030DR
Panasonic AC Servo Driver MSDA083A1A / 750W
TEXAS INSTRUMENTS PLC 505-4916 USPP 5054916
Texas Instruments 505-7354 MODULE NETWORK I/F 505 PEERLINK 2 LL, 5057354
Siemens TI 530C-1104 PLC Controller 530C-1104
ASEA BROWN BOVERI (ABB) DSDP 160
Texas Instruments 500-5031 32 pt LVDC output 5005031
Texas Instruments 500-5007
Panasonic AC SERVO MOTOR M***A082A1G Free Ship
(AA01) AC SERVO DRIVER PANASONIC MATSUSHITA MSD021P1EA01 WORKING
Panasonic AC Servo Driver MSD011A1XX w/ 60 day warranty
GETTYS N360-33809M USPP N36033809M
Panasonic M***A042A3C AC Servo Motor NIB
ASEA BROWN BOVERI YT204001-BP USPP YT204001BP
PANASONIC SERVO DRIVE MSD083A1XX NICE FAST SHIPPING
ALLEN BRADLEY 8600-2079P USPP 86002079P
(AB02) SPR200C-175-M PANASONIC SERVO DVIVER PANEL LOADER ROBOT-X USED WORKING
ASEA BROWN BOVERI AF260-20-22-72 NSFP AF260202272
DOLCH DV-10-VG-RT USPP DV10VGRT
ASEA BROWN BOVERI YT204001-JF USPP YT204001JF
Panasonic Servo Motor M***D012P1U M***DO12P1U NIB FreShip
ASEA BROWN BOVERI DPH-07551 NSFP DPH07551
GE FANUC IC650AEM000 USPP IC650AEM000
ASEA BROWN BOVERI ACS800-U1-0011-5 USPP ACS800U100115
ALLEN BRADLEY 810-A23A NSPP 810A23A
