| 型号 |
SANtec Automation |
规格 |
SANtec Automation |
| 品牌 |
SANtec Automation |
材质 |
SANtec Automation |
| 名称 |
SANtec Automation |
适用范围 |
SANtec Automation |
希而科贸易（上海）有限公司-Silkroad24 GmbH中国***
联系人：张敏 （业务部销售经理）
TEL:13585754584 021-58375543-829
FAX:021-61179684
EMAIL:zm@
***:1784691511
MSN:zhangsir_goal@
希而科优势代理德国SANtec Automation精镗自动补偿系统刀具监控系统
公司介绍：
德国SANtec Automation公司，是在原SANDVIK Automation的基础上***出来的，始于二十世纪八十年代，主要产品为：
1. 精镗自动补偿系统
（Fine Boring AutoComp System, 简称ACS）
2. 刀具监控系统
（Tool Monitoring System, 简称TMS)
ACS广泛用于孔的自动精镗加工，用于精镗刀具的自动或手动径向补偿或调整，精度达到μ级。还可将半精镗、精镗、阶梯镗等诸多工序结合在一个工位里，免去了多余的设置。该系统在批量生产过程中显著提高了工件的产量和质量。
TMS在金属切削（如钻削和车削）操作中，通过传感器监测压力或电流等信号，来检测刀具断裂、磨损和碰撞，并相应提供报警。这就为高度自动化提供可能，并大大提高了刀具利用率，同时也减少了对刀具、工件和机床的损坏。
ACS和TMS在全世界***的企业，特别是在汽车制造业，已具有长达二十余年的广泛应用，其中ACS 3000多套, TMS 5000多套。SANtec Automation将竭诚为您提供优质的产品和良好的服务.
Fine Boring System
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SANtec Autocomp Systems TheSANtec AUTOCOMP Systemis intended for a wide range of automatic precision
hole making operati***. The system c***iderably increases workpiece output and
quality in batch and mass production. During machining operati*** such as fine boring
and drilling, repeatability within 1 µm can be achieved. By combining roughing and finishing
in a single machining cycle Autocomp eliminates the need for additional machines as well
as unnecessary production stoppages.
TheSANtec AUTOCOMP Systemis based on modular components which can be easily installed
into most metalcutting machines.AUTOCOMPcan utilize all types of modular tools thus
enabling fast tool changing and re-rigging.System features and benefits include:
- Lower machining costs. A single spindle equipped with standard carbide or ceramic inserts
will provide precision results otherwise only ***ailable with special ground tooling,
additional setups or follow-up operati***.
- Better workpiece quality. The system compensates for tool wear, temperature
and all other unstable influences.
- High accuracy.Remote control of the cutting tip position with repeatability withhin 1µm.
- Modular tooling possibilities - HSK- , ABS- Tools / Block Tools / Coromant Capto / Varilock - offers machining flexibility through fast re-rigging and tool changing.
- Combines semi-finishing and finishing in a single operation from solid material in
one setup, eliminating additional set-ups, spindles and processes.
- Improves machine performance. Upgrades a standard production machine into a precision one.
- Tool Monitoring module. As an optionAUTOCOMPcan also be equipped for tool monitoring to provide tool, workpiece and machine protection.
- Easy machine integration. TheAUTOCOMP Systemis based on modular components allwing
easy implementation and retrofitting in most machines. |
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SANtec Tools
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SANtec offers high- performance concepts for each production task. The production program includes draw-, pressure- bar operated tools for CNC- and special machines with and without feed unit for automatic tool changing. Centrifugal force tools, accumulate tools or coolant-controlled tools complete the product range.
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NC- Tool
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Facing Head
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Mounting Plate:ABS 40
Assembly Tools:special
Flange:special (customized) Features:
- additional facing tool with tangential plate
- imbalance compensation
- dual headstock |
Slide Boring Bar |
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Processing:
air compressor drilling
rotate freely and facing Features:
- operates in a transfer line
- guiding diameter grinded
- combined with diameter processing
- many variation possibilities
-facing andchamfering in one operation |
Axle Journal Machining
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Special tilting device HSK63 with housing | Tool for axle journal machining |
Cylinder Block Machining
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Tool in use for cylinder block machining | Tool for cylinder block machining |
SANtec Automation Tool Monitoring System
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| Tool Monitor
panel unit
TM3000-018 |
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| Tool Monitor
table-top unit TM3000-017 |
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Technical features of the TM3000®: - 1 to 6 sensors can be connected to detect force, effective power, acoustic emission and pressure
- Parallel monitoring of all channels and sensors
- Graphical color touch-screen display
- 4 alarm limits for each channel, free programmable
- Fast reaction time of 1ms for all limits
- Free programmable outputs
- USB/RS 232 -interface incl. data backup software
- Can be operated by touch-screen and/or keyboard
- Very high program storage capacity
Optionally:
- Envelope curve monitoring
- Display zoom function to enlarge the measurement curve
- CF Memory Card, to s***e complete programs to view and printing on PC
- Missing piece processing, i.e. no false alarm as a result of missing work pieces |
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Application examples for the Tool Monitor TM3000®: |
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Multi-spindle lathes
Monitoring of tool conditi***
Missing workpiece recognition
Workpiece length control
Parts counter | | Deep-hole drilling machines
Monitoring of tool conditi*** for all types of Gun drills, minimum Ø1mm
Monitoring of tool conditi*** for BTA / Ejector drills, up to Ø400mm |
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4 axis lathes
Independent monitoring of tool conditi*** of both turrets
Only one monitor for both turrets
All kinds of tooling is possible: turning, boring, threading, ... | | Balancing machines
Monitoring of tool conditi*** for drilling and milling
Touch point recognition |
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Transfer lines
Monitoring of tool conditi*** up to 500 spindles
Monitoring of boring, milling, threading, reaming, ... | | |
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Sensors you can rely on: |
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SANtec Feed Force Sensors combine robustness with sensitivity to provide both, optimum physical reliability and signal accuracy.
The strain gauge technology, implemented by SANtec into Feed Force Sensors and Plate Sensors detects even very ***all changes in cutting forces, and is not influenced by machining temperature.
The SANtec Powersensors and Piezosensors for measurement of power c***umption, or acoustic emission of tools, provides an optimized tool utilization for each demand. |
The main benefits of SANtec Feed Force Sensors are:
Very high sensitivity and fast linear resp***e times
100% measurement of the relevant forces
Insensitivity to thermal drift
Very high overload endurance
Strain gauges securely protected in a robust housing,
hermetically sealed for long and reliable service life.
Two types of Feed Force Sensors equipped with strain gauges are currently ***ailable:
Flat Plate Sensors
Cylindrical Sensors
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SANtec Tolmonitoring System
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